This will not always be the case as the simplest of converters can have much reduced efficiency at lighter loads negating any load derating benefit. If the converter is providing a safety barrier, the user should also look for any conditions of use in the data sheet imposed by the safety agency.
Consider any thermal shock conditions; a DC-DC converter may work at constant extremes of temperature happily but may fail or degrade if subjected to very high thermal shock. Data sheet MTTF values will typically be quoted at 25 or 40 Celsius and should be extrapolated for actual operating temperatures. The converter manufacturer should be able to do this easily.
Often MIL-HBK is used for reliability prediction as a most pessimistic standard but other standards are sometimes used giving dramatically different answers so comparison of data sheet values should be approached with care. If isolation is not required then a cheap and simple charge pump can suffice as shown in Figure 3. C1 is charged through D1 and R1 when Q2 is on.
On-state drive voltages are seriously distorted risking IGBTs being insufficiently saturated for the duration. Sudden changes in duty cycle produce the same effect during normal operation. DC-DC converters providing gate drive power for IGBTs need specific performance characteristics but provide significant advantages over alternative techniques in obtaining optimum IGBT efficiency and security under all start-up, transient and continuous operating conditions.
On and off drive voltages An initial consideration is to set the on and off-state gate voltages. Figure 1. Figure 2. Vs Where P is gate drive power, Qg is data sheet charge for a chosen gate voltage swing, positive to negative, of value Vs. Peak current requirements The peak current Ipk, required to charge and discharge the gate is a function of Vs, gate resistance of the IGBT Rint and external resistance Rg.
DC-DC regulation The absolute values of gate drive voltages are not very critical as long as they are above the minimum, comfortably below breakdown levels and dissipation is acceptable. No isolation to meet safety requirements. Only suitable for low power. Generation of positive and negative gate drive voltages is more complex.
Diode D1 must be high voltage and have very low reverse recovery current. R1 is necessary to limit high peak current into C1 but affects C1 voltage as duty cycle changes. No continuous power for control and monitoring e. Figure 3. A later invention, IGBTs, are not as subject to this failure mode. This is used in Panasonic microwave ovens.
The higher frequency allows use of smaller cheaper transformers. This also reduces weight. D, D, C, and C form a voltage doubler. R is a HV bleeder resistor. IGBTs at least those I own shouldn't be used unless it's a very high voltage circuit. Iron Man Infinity Suit. Oven Fried Parmesan Chicken.
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